Making Concrete Block – A concrete block is a block made of concrete. To improve the quality of the blocks, vibration and force must be used to compact the mortar as much as possible. Concrete block is a general name and includes different types of blocks. Below you can see some examples of concrete blocks.
You can see concrete embedded in all things, but what is concrete you may ask. Concrete is formed from aggregates, water and Portland cement, which is usually in powder form. There are different standards for the mixing ratio of the elements 3. There are also additives that give additional properties to concrete.
Making Concrete Block
Note that there is a difference between an additive and a mixture. Additives are added to concrete during production to give it new properties, but additives are added to concrete during mixing to give it new properties.
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Depending on the country, you can also use different fillers. The most common aggregates are limestone, shell and chalk or marl combined with shale, clay, shale, blast furnace slag, silica sand and iron ore. You can read more about this topic on the Concrete Network. You can also read more about hollow concrete blocks in our article “What is a hollow concrete block in general and in detail”.
The production process of concrete blocks consists of different stages depending on the system you are producing. The concrete block manufacturing process can be manual, semi-automatic, automatic and fully automatic according to your need, country and budget. You can read about them below.
The manual method is the simplest and cheapest method. All you need are the molds. The concrete is mixed manually and poured into concrete block moulds. In general, there is no vibration and high pressure by hand, so the quality of concrete blocks is low.
Since the mortar is mixed manually, a certain ratio cannot be achieved and will be different every time and this will affect the quality of the final product. The manual method is also too slow because all the work is done by hand. This method is no longer recommended because it has no advantages and is not industrial.
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In the semi-automatic concrete block production process, you need a machine that produces the blocks. This machine is called a concrete block machine and it has molds installed and produces concrete blocks using pressure and vibration in the molds. The advantages of the semi-automatic concrete block production process are that the quality of the final product is higher than that of the manual process, as it is produced with hydraulic pressure and vibration.
The disadvantage of this method is that the mixing process is always done manually and the concrete ratio will vary each time. In addition, the pallets are shipped from the machine by manual carts, and the production requires 3 workers, so you need more workers compared to other production methods.
If you have a limited budget and live in a country where labor costs are low and land is cheap, this option is the best for your business.
The automatic method of concrete block production is the most popular choice of our sales department. The preparation of the mortar with this method is automatic, because the quality of the mortar will be the same over time, because the exact ratio is used all the time. The production process is also controlled by robots, and instead of three manual carts, a forklift is used for production. Cement is also stored in concrete silos and automatically added to the mixer. In this way, you can reduce the number of workers in your factory. Consider that the machine is controlled by an operator using this method.
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The difference between automatic and fully automatic methods is that in the automatic method, an operator is required to operate the machine, while in a fully automatic concrete block machine, the machine operates automatically. This design is suitable for developed countries where labor cost is high and land is also expensive.
These machines are also called interlocking brick machines. There are different types of concrete block machines on the market. Some of them are mobile and some are stationary. There are also different levels of machine automation.
This article is about the concrete block manufacturing process, so the details of the machine are not discussed here. If you want to know more information about concrete block machines, you can read “Concrete block machine: description and price” or “Brick making machine”.
Consider that it is not wise to choose the cheapest machine to choose the right machine for your factory. To choose the best machine, you need to consider technical information such as pallet size, hydraulic pressure, energy consumption and vibration force. Bess offers you high-quality concrete block machines with levels of power and automation. Below you can see the cement block production process carried out by our semi-automatic machine. You can access more videos on our youtube channels VESS machine EN and BESS machine EN.
What Concrete Block Raw Materials
To produce concrete blocks, you need to supply the factory with raw materials such as aggregate, water and portland cement. Then it must be mixed to form a homogeneous creamy mass. Different mixing ratios are available depending on your country’s standards and the availability of aggregates. Also, depending on your choice of machine, this is done manually or automatically.
After preparing the mortar, it’s time to feed it to the machine. This is usually done by conveyor belts. Then the machine takes care of the rest. the mortar is first poured into the filling hopper of the machine, then it automatically feeds the mortar into the moulds. Once the mold is filled with mortar, it’s time for the hydraulic press to do compression. The vibration also helps the hydraulic system to compress in the best possible way.
After the concrete blocks are formed on the surface of the pallets, the machine guides the pallet towards the exit of the machine. Now it depends on your machine if it is semi-automatic, it is sent to the hardening section by hand carts.
If your concrete block machine is an automatic machine, first the 5 pallets are stacked on top of each other, and then they are taken by a forklift and delivered to the care section.
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If the purchase of soil is too expensive in your area, then it is better to choose an automatic system to save up to 5 times the hardening section of the soil.
Each day consists of three shifts and each shift is eight hours. It is easier to discuss skills in turn to avoid confusion.
Depending on the concrete block you produce, the capacity of your concrete block production company varies. In general, the production capacity of floors is discussed in square meters, while hollow and solid floors are described in numbers. The concrete block machines offered by Bess can produce 4,000 standard paving units (20 cm width x 40 cm length x 20 cm height) or 300 square meters of paving in eight hours.
To make concrete blocks according to your market demand and space availability, you need to choose the right machine and the right concrete block business plan. Bess engineers can help you in every step of this business. All you have to do is contact us.
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Bess manufactures concrete block machines, paving machines and moulds. Bess is an organization of the Beyazli Group of Companies. Bess started its international business in 2007. and developed in a short time due to high quality machines, reasonable price compared to quality and efficient after-sales system. As the world’s leading manufacturer of concrete floors and paving machines, we offer advanced solutions and reasonable prices for every production requirement. We can provide a complete concrete block production company. We also provide individual production and concrete placement machines and their spare parts.
Prices of BessConcrete Block Machines vary according to model type and capacity. We manufacture various types of semi-automatic, automatic and fully automatic concrete block production machines.
As we are a manufacturing company based in Turkey, we always strive to produce the highest quality machines. Our machines are manufactured to high standards, not only for the electrical and hydraulic assemblies, but also for all the different parts. Therefore, our customers can use these machines for a long time without problems and produce high quality cement products. The bottom line is that our machines can produce almost all types of concrete blocks.
The Bess company also manufactures paving machines of various capacities. they vary in price due to many factors, so the best way is to read the main article for the paving machine or contact us directly for a quote based on your needs.
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The table below shows the price of a concrete block making machine in 2020. If you need more information, you can contact us, our contact details are at the end of this article.
You can choose the block making machine that best suits your needs. Below you can read the necessary equipment items
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